Excellent reaction kettle provider: Do you have a product that needs to be dried quickly and efficiently? If so, then an agitated Nutsche filter dryer could be the perfect solution for your needs. This type of dryer works by combining filtration and drying into one process, allowing you to get your product out faster than ever before. But just how does it work? Read on to find out! How Does an Agitated Nutsche Filter Dryer Work? An agitated nutsche filter dryer works by combining filtration and drying into a single process, making the drying process more efficient and less time-consuming. The agitated nutsche filter dryer typically consists of a vessel with a vacuum-tight lid, equipped with a stirrer and filter cloth. Read extra information on agitated filter dryer.
In the production process of AIPs, in order to reduce the material loss and avoid environment pollution that may be caused by the material transfer after crystallization, the subsequent filtration, washing and drying processes of the material are usually completed in one single piece of equipment, which is called Three-in-One; for short or Agitated Nutsche Filter Dryer(ANFD). The most common Three-in-One used in drug production is with flat bottom, and there is no doubt that it has advantages in the production of sterile APIs, however, certain defects in another side as well, including small filter area in the circular flat bottom, side discharge (there is always material left behind), poor drying performance, small movement of material during the drying process, and low efficient heat transfer, more limits of drying, etc.
Before feeding the wet material or solution into the single conical vacuum dryer, fill the container with nitrogen to remove the oxygen inside. This can prevent the potentially explosive atmosphere inside the container. After insertion, the wet material from the centrifuge and the filter (such as the filter cake, solids, and powders) will be fed into the dryer. Dry: The vacuuming and heating of the dryer are carried out simultaneously for good effect. The whole equipment can be heated by the jacket, while the spiral shaft can be used for auxiliary heating. Special options for this dryer include a heating spiral shaft that shortens the drying process and a mechanical seal that operates without load. It also offers the convenience of installing a clean room for discharge directly from the dryer.
The conical screw mixer is a highly efficient mixing equipment commonly used in industries such as pharmaceuticals, chemicals, and food processing. Its design features a conical-shaped vessel with a screw inside. The screw rotates within the vessel, creating a gentle and effective mixing action. The conical powder mixer ensures thorough blending by utilizing both convective and diffusive mixing principles. The rotation of the screw lifts the material from the bottom to the top of the vessel while simultaneously pushing it toward the walls. This movement creates a continuous flow pattern that guarantees excellent mixing results.
The agitated nutsche filter component of this equipment allows for efficient solid-liquid separation. The slurry or liquid mixture is introduced into the vessel, and the agitator stirs, mixes, or agitates the contents. This agitation enhances the filtration process by promoting the separation of solids from the liquid phase. The liquid passes through the filter medium, while the solids form a cake on top of it. Once the filtration process is complete, the filter dryer component comes into play. The retained filter cake is subjected to drying operations to remove moisture and achieve the desired level of dryness. Various methods can be employed, such as applying heat, vacuum, or a combination of both. The integrated drying capability of the filter dryer ensures efficient evaporation of moisture from the filter cake.
Our technical team is composed of engineers in various fields, including quality assurance, process, equipment, welding, and electrics, and most of them have working experience and engineering project experience of more than ten years. For inflammable, explosive, toxic and corrosive products in pharmaceutical, fine chemical, pesticide, and new energy industries, we will provide customized technical solutions to clients with well-sealed, high vacuum and fully automatic equipment, ensuring safe, energy saving and environment protecting production process, compliance with EHS requirements. Besides, we will help clients to optimize technical designs for high-quality products. Discover extra information on filter-dryer.com.
In addition to our standard stainless steel reaction kettle, we also offer other reactors, which are specially designed for use in highly corrosive environments. These reactors feature a unique composition of nickel, chromium, and molybdenum, making them highly resistant to corrosion and other forms of chemical attack. At Zhanghua, we take pride in providing our customers with the highest quality pharmaceutical equipment available on the market today. Whether you need a standard stainless steel reactor or a specialized one, we have the expertise and experience to deliver a solution that meets your exact specifications. Contact us today to learn more about our products and services.
Agitated Nutsche Filter, It Proves That Utilizing Technology Contributes To High-Efficiency Manufacturing And Ensuring The Stability Of Superior Quality Hastelloy Stirring Nutsche Filter For Chemical Equipment.It Has Widespread Uses In The Application Field(S) Of Other Industrial Filtration Equipment And Is Totally Worth The Investment. Upgrade your pharmaceutical manufacturing process with the Zhanghua Agitated Nutsche Filter Dryer – a high-performance, stainless steel vacuum filter dryer designed to streamline your production and enhance product quality. Trust in our expertise and experience to deliver unparalleled results every time!