Top auto ignition coil manufacturer: How does an ignition coil work? The main task of the ignition coil is to transform the on-board voltage of 12V available in the vehicle to the required ignition voltage and then passed on to the spark plug. Basically, the function of the ignition coil is relatively simple to explain. The ignition coil itself contains a primary and a secondary winding. The primary winding has very few turns, while the secondary winding has very many. As soon as the engine control unit sends a signal to the ignition coil, the on-board voltage of 12V flows through the primary winding. Through this process, a magnetic field is built up. As soon as the signal from the engine control unit is interrupted again, this magnetic field is abruptly reduced. This abrupt degradation generates a high voltage in the secondary winding. This high voltage is now transmitted to the spark plug, which consequently generates a spark. Read more information on automotive ignition coil.
With multiple ignition coil and spark plug replacement jobs, a shop can easily rack up thousands of dollars of parts and labor on your bill. It’s also likely to put your vehicle out of commission for at least a few hours. If your car is still subject to a manufacturer’s powertrain warranty, then that can save you a bunch of money while getting maintenance like ignition coil replacement done at an approved garage. At the same time, you may want to consider replacing all of your car’s spark plugs. The plug in the misfiring cylinder could’ve become corroded or caked with residue, and it’s probably due for a replacement anyway. Spark plugs will generally be harder to reach than ignition coils and require specialized sockets to unbolt from the combustion chamber. If all that sounds too complicated, your best bet will be to seek a professional mechanic.
What is the reason? Here are some of them: The power supply voltage is unstable; The resistance of the high-voltage line is abnormal, replace the high-voltage line; There is a short circuit phenomenon in the secondary; The primary current of the ignition controller is too high, causing the ignition coil to overheat; Problems with high temperature and high-pressure wave work well; It is very unlikely that the coil itself is a problem, you can try another brand; The integrated block of the igniter does not work well. Total of 8 R&D personnel in our factory, Haiyan wholesale ignition coil suppliers have more than 15 years of working experience.
The primary winding of an ignition coil will typically contain 150 to 300 turns of wire; the secondary winding will typically contain 15,000 to 30,000 turns of wire, or around 100 times more than the primary winding. The magnetic field is initially created when the vehicle’s electrical system applies approximately 12 volts to the ignition coil’s primary winding. When a spark is required at a spark plug, the ignition system will switch off the current flow to the primary winding, which will cause the magnetic field to collapse. The collapsing magnetic field will induce a voltage into the primary winding in the region of 200 volts; but the voltage induced into the secondary winding will be approximately 100 times greater, around 20,000 volts.
Using a changing magnetic field to induce an electric current: If a coil of wire is exposed to a magnetic field and the magnetic field then changes (or moves), it creates an electric current in the coil of wire. This process is known as ‘inductance’. This can be demonstrated simply by moving a permanent magnet across a coil. The movement or change in the magnetic field or magnetic flux induces an electric current into the coil wire. There are two main factors that affect how much voltage is induced into the coil: The faster the change (or speed of movement) of the magnetic field and the greater the change in the strength of the magnetic field, the greater the induced voltage. The greater the number of windings in the coil, the greater the induced voltage.
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Haiyan is a professional ignition coil manufacturer & supplier, specialising in car ignition coil, plug coil and spark coil. Haiyan ignition coil manufacturer products contain high-quality car ignition coil, engine coil, ignition coil packs, tool cabinets, hardware accessories, and precision matching pieces of Japanese host. Every year the production quantity of ignition coils reach 1,000,000 PCS, cars spare parts reach 2,000,000 sets and 3,000,000 sets of Japanese hosts accessories.